... a look at your materials
All masonry is basically the same: it is composed of units of certain
sizes held apart, as well as joined, by a "bond" of mortar. The strength
and durability of the wall will depend upon how good the mortar is
and how carefully the units are laid. All horizontal joints must be
horizontal. The plumbness of corners and all vertical lines will depend
upon the horizontals being level. Similarly, the looks of the wall depend
upon the straightness and the levelness of the horizontals, the uprightness of the verticals, and the plumbness of the wall.
Vertical joints are staggered in various ways (see the chart in this
chapter) so that any stress and strain will not be likely to loosen more
than one or two courses of masonry units. In many modern designs this
construction principle is varied so that the units are "stacked," or laid
one above the other, to give strong vertical as well as strong horizontal
lines. Usually this is done only on veneered walls or on low walls where
little stress is likely to occur. The loss in strength is somewhat compensated for by the insertion of metal tie rods or tie strips in the
mortar to span the vertical joints. In ordinary bonds, the staggering is
most frequently to the exact center of the unit in the course below and
above, but sometimes for effecting various patterns the staggering is
varied to one-third or one-quarter of the distance across the unit below.
Ancient bricks were hand-made and varied widely in size and even
in shape. They were rough and probably rather difficult to lay, yet we
find them in walls which are still standing after many centuries, so we
can see how durable masonry can be. In Pompeii, in Rome, and in other
cities of even greater antiquity, we see many walls of great beauty made
with sun-baked brick. With today's machine-made bricks and other
precisely formed masonry units which are almost identical in shape and
size, varying only a tiny fraction due to shrinkage in baking or drying,
we find it quite easy to obtain walls that are pleasantly uniform and
which conform to exact measurements. In any batch of bricks which are
delivered to your property you may find variations of up to 1/8 inch; and in
blocks, hollow tile, and other units, you may find some variations of as
much as 1/4 inch or so. These are allowable and should cause you no
alarm, because shrinkage is inevitable in drying out or in the baking
and varies from batch to batch in the same brick-yard under identical
conditions.
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